← Watervliet Brothers’ Dormitory

Watervliet Brothers’ Dormitory — materials

A rough list to take to a sawmill. The frame is cut green — full-sawn timbers straight from the log — and pinned with dry oak pegs: as the timbers dry they shrink onto the pegs, and the drawbored joints pull tighter. The mill cuts every stick to its section and length; the framer cuts the joints.

Each length is the piece’s cut length plus 10 in for tenons and trimming, rounded up to the foot. A piece longer than 24 ft is ordered in two or more lengths joined by a scarf (A2-16), except a post or a rafter is not scarfed. Board feet are full-sawn: width × depth × feet ÷ 12. Sizes follow the model, which is proportioned from measured drawings, not engineered — a frame that will carry a load is sized by an engineer first.

Section (in)Length (ft)PiecesBoard feetFor
12 × 9 1/2204760first-floor girder, across at a bent
9 × 984216cellar post under a cross girder
8 × 9 1/22081,013sill, front wall · sill, rear wall · sill, gable end
11 1/2 × 620121,380gable end girt, north gable · gable end girt, south gable · cross girt at a bent · cross girt at a bent, the king-post truss's tie
8 1/4 × 8122132first-floor joist, along the ridge, girder to girder
8 × 819121,216wall post, front and rear walls (corner and bent)
8 × 7206560wall plate
6 × 812296first-floor joist, along the ridge, girder to girder
6 × 8114176first-floor joist, along the ridge, sill to girder
6 × 6144168wall girt, bay 5 (front and rear)
6 × 6128288wall girt, bay 2 (front and rear) · wall girt, bay 3 (front and rear)
6 × 6114132wall girt, bay 1 (front and rear)
6 × 65460wall girt, bay 4 (front and rear)
6 1/2 × 5 1/211133king post
6 × 5 1/2116182first-floor joist, along the ridge, girder to girder
5 × 69122stairwell header
5 × 67118stairwell header
5 × 63645chimney header
5 1/4 × 5 1/213263principal rafter (king-post truss), under the common rafters
5 × 512250first-floor joist, along the ridge, girder to girder
5 1/2 × 411240first-floor joist, along the ridge, sill to girder
4 × 5 1/21432821common rafter (32.0°, 7.5/12)
4 × 5 1/213495common rafter, headed off at a roof opening
4 × 5 1/27451roof header at a chimney
3 × 7149220first-floor joist, along the ridge, girder to sill
3 × 75979first-floor joist, along the ridge, girder to girder
3 × 61420420floor joist, girt to girt · chimney trimmer, either side of the stack
3 × 61217306floor joist, girt to girt · stairwell trimmer, front and rear of the opening · chimney trimmer, either side of the stack · chimney tail joist, girt to header
3 × 61136594floor joist, girt to girt
3 × 69454chimney trimmer, either side of the stack · stairwell tail joist, cross girt to header
3 × 68448stairwell tail joist, cross girt to header
3 × 67110chimney tail joist, girt to header
3 × 6516120floor joist, girt to girt · stairwell trimmer, front and rear of the opening
3 × 64318chimney tail joist, girt to header
2 × 821128ridge board, on edge
2 × 819125ridge board, on edge
2 × 813117ridge board, on edge
3 × 57652tie brace, post to the attic tie
3 × 411444opening jamb stud, gable (to the rake)
3 × 410440gable stud from the floor-3 girt, top cut to 7.5/12
3 × 4970630wall stud, front and rear, first story · opening jamb stud, full story · gable stud, first story · opening jamb stud, gable (to the rake)
3 × 4870560wall stud, front and rear, second story · opening jamb stud, full story · gable stud, second story · opening jamb stud, gable (to the rake)
3 × 46424gable stud from the floor-3 girt, top cut to 7.5/12
3 × 4548240wall stud, front and rear, story 3 · cripple stud, under a rough sill or over a header
3 × 4469276opening header · window rough sill · cripple stud, under a rough sill or over a header
3 × 433090cripple stud, under a rough sill or over a header · opening header · window rough sill
3 × 4224cripple stud, under a rough sill or over a header
3 × 35415knee brace, corner post to plate (45°), inner half of the wall

11,533 board feet of green timber in 568 pieces.

4 members are longer than a 24 ft stick and are scarfed.

Pegs: 210 of dry oak, 1 in by 12 in, estimated joint by joint — order a tenth over. Keys: 12 dry oak keys for the tusk tenons.

Boards: floors about 2,737 sq ft at 1 in thick (≈2,737 board feet); roof boards about 1,320 sq ft at 1 in (≈1,320 board feet). Add for waste.

Not in this list: stone, brick and mortar; siding, trim, windows and doors; roofing; nails. Nothing here is priced.

Cut list, piece by piece
PieceQtySection (in)Cut length (in)Ends
Cellar post under a cross girder49 × 977A6-22 foot on a stone pad · head under the girder, A6-02 tenon
Sill, front wall18 × 9 1/2623 1/2A6-17 corner · A6-17 corner; scarfed A2-16
Sill, rear wall18 × 9 1/2623 1/2A6-17 corner · A6-17 corner; scarfed A2-16
Sill, gable end28 × 9 1/2222 1/2A6-17 corner · A6-17 corner
First-floor girder, across at a bent412 × 9 1/2222 1/2A6-17 tenon into the front sill · A6-17 tenon into the rear sill; on the cellar post
First-floor joist, along the ridge, sill to girder46 × 8119 5/8A3-16 housed into the north sill · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, sill to girder25 1/2 × 4119 5/8A3-16 housed into the north sill · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, girder to girder25 × 5125A3-16 housed dovetail into the girder · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, girder to girder28 1/4 × 8125A3-16 housed dovetail into the girder · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, girder to girder26 × 8125A3-16 housed dovetail into the girder · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, girder to girder66 × 5 1/2120 1/4A3-16 housed dovetail into the girder · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, girder to girder93 × 741 3/4A3-16 housed dovetail into the girder · A3-16 housed dovetail into the girder
First-floor joist, along the ridge, girder to sill93 × 7152 3/4A3-16 housed dovetail into the girder · A3-16 housed into the south sill
Wall post, front and rear walls (corner and bent)128 × 8216 1/8A6-22 foot on the sill · A6-02 head tenon into the plate; A6-05 girts housed and pegged
Wall girt, bay 1 (front and rear)46 × 6121 5/8A6-05 housed tenon into the post, 2 pegs · same
Wall girt, bay 2 (front and rear)46 × 6129A6-05 housed tenon into the post, 2 pegs · same
Wall girt, bay 3 (front and rear)46 × 6124 1/4A6-05 housed tenon into the post, 2 pegs · same
Wall girt, bay 4 (front and rear)46 × 645 3/4A6-05 housed tenon into the post, 2 pegs · same
Wall girt, bay 5 (front and rear)46 × 6154 3/4A6-05 housed tenon into the post, 2 pegs · same
Knee brace, corner post to plate (45°), inner half of the wall43 × 345 3/8A6-03 foot on the post · A6-03 head under the plate
Wall stud, front and rear, first story263 × 487 1/2A2-07 stub tenon into the sill · A2-07 stub tenon into the girt
Opening jamb stud, full story583 × 478 1/2 – 87 1/2A2-07 stub tenon · A2-07 stub tenon
Opening header353 × 421 – 34A2-07 into the jamb · same
Window rough sill333 × 421 – 28 1/2A2-07 into the jamb · same
Cripple stud, under a rough sill or over a header353 × 46 – 44 3/8A2-07 stub tenon · butts the rough sill or header
Wall stud, front and rear, second story283 × 478 1/2A2-07 stub tenon into the girt · A2-07 stub tenon into the girt
Wall stud, front and rear, story 3463 × 438 1/8A2-07 stub tenon into the girt · A2-07 stub tenon into the plate or top girt
Gable end girt, north gable211 1/2 × 6222 1/2A6-05 into the corner post · A6-05 into the corner post
Gable stud, first story103 × 487 1/2A2-07 stub tenon into the sill · A2-07 stub tenon into the girt
Gable stud, second story103 × 478 1/2A2-07 stub tenon into the girt · A2-07 stub tenon into the girt
Opening jamb stud, gable (to the rake)123 × 474 1/2 – 111A2-07 stub tenon into the end girt · cut to the rake under the end rafter
Gable stud from the floor-3 girt, top cut to 7.5/1283 × 458 – 103 7/8A2-07 stub tenon into the end girt · birdsmouthed under the end rafter
Gable end girt, south gable211 1/2 × 6222 1/2A6-05 into the corner post · A6-05 into the corner post
Cross girt at a bent711 1/2 × 6222 1/2A6-05 into the front post · A6-05 into the rear post; A6-32 summers, A3-16 joists
Floor joist, girt to girt763 × 642 1/4 – 151 1/4A3-16 into the girt · same
Stairwell trimmer, front and rear of the opening53 × 642 1/4 – 125 1/2A3-16 into the girt · same
Chimney trimmer, either side of the stack83 × 689 1/2 – 151 1/4A3-16 into the girt · same
Stairwell header25 × 668 3/4 – 93 1/2A2-08 tusk tenon into the trimmer · same
Chimney header65 × 621 3/4A2-08 tusk tenon into the trimmer · same
Chimney tail joist, girt to header63 × 626 1/4 – 131 1/8A3-16 into the girt · A3-16 dovetail into the header
Stairwell tail joist, cross girt to header63 × 683 7/8 – 89 1/2A3-16 into the girt · A3-16 dovetail into the header
Cross girt at a bent, the king-post truss's tie111 1/2 × 6222 1/2A6-05 into the front post · A6-05 into the rear post; A6-32 summers, A3-16 joists
Wall plate28 × 7623 1/2A6-02 on the post heads · same; scarfed A2-16 over a post
Common rafter (32.0°, 7.5/12)324 × 5 1/2154 5/8A6-20 seat on the plate, 10 in tail · A6-48 butted to the ridge board, nailed
Common rafter, headed off at a roof opening44 × 5 1/2137 5/8 – 138 3/8A6-20 seat on the plate, 10 in tail · A3-16 into the roof header
Roof header at a chimney44 × 5 1/268 7/8A2-08 tusk tenon into the trimmer rafter · same
Ridge board, on edge12 × 8206 7/8A6-48 flush with the end pair · against the chimney
Ridge board, on edge12 × 8238 3/8against the chimney · against the chimney
Ridge board, on edge12 × 8145 7/8against the chimney · same
King post16 1/2 × 5 1/2115 3/8A6-13 housed stub tenon on the tie, pegged · A6-24 jowled head, a joggle each side for a principal
Principal rafter (king-post truss), under the common rafters25 1/4 × 5 1/2141 3/4A6-23 heel tenoned into the tie · A6-24 head in the king post's joggle
Tie brace, post to the attic tie63 × 567 5/8A6-03 head tenon into the post, under the plate · A6-03 foot tenon into the tie